Falcon Industries | Innovative Custom Metal Fabrication
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    Best Lead Times – Without Sacrificing Quality!

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  • slidebg State Of The Art Processes

    Prototypes Within 2-5 Days

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    Average Production Lead Time - 3 weeks

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  • slidebg Impulse Retail Display

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  • slidebg Forever Forward

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  • slidebg Quality Custom Finishes

    Quality Custom Finishes

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  • slidebg State-of-the-art Technology & Engineering

    State-of-the-art Technology & Engineering

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  • slidebg Expertise in High Quality Custom Finishes

    Expertise in High Quality Custom Finishes

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Innovative Custom Design

With a combined over 100 years experienced in our industry, our engineering staff is the perfect complement to our customers creativity. We are able to assist in the design process of a project with our customers, to help reduce costs, shorten prototype lead-times, and help bring to life complexed innovative ideas.

Rapid Prototypes

Our combination of a stream line process, engineering experience and the use of the same software platform as our customers, allows us to be the industry leader in rapid prototyping. Our turnaround times range from 1 to 5 days depending on complexity. We understand the importance of speed to market, but we also understand that quality is just as important. Without combining the two, our clients will not succeed, and we pride ourselves on meeting our clients lofty expectations.

 

Speed To Market

The average lead-time in our factory is 3 weeks. We are able to accomplish such record times without sacrificing quality by using our rapid prototype process as our foundation. Our prototypes are manufactured the same way they will be produced, and follow the same manufacturing processes. This allows our production team to anticipate potential issues and correct them before production starts. At the arrival of a production PO, we are ready to go.

Superior Engineering & Manufacturing

The Falcon engineering staff is a diverse group that understands our industry and its challenges. 90% of our work is custom, as such, it requires out of the box thinking combined with great expertise and ingenuity. We custom make fixtures to manufacture all our work, ensuring accurate repeatability and consistent quality.

Custom Finishes

With our own in-house powder coating line we are able to control the high level finishes our customers have come to expect. Imagination is the only limiting factor to the array of colors we can provide. Our finishes range from matte, textured to high gloss and can be proudly seen in a wide variety of displays ranging from home goods to high end cosmetics.

Unmatched Product Quality

Quality is the hallmark of our business and we take a team approach throughout the organization, starting with engineering and ending when it leaves our facility. As part of our process we meticulously and without exception perform first piece article inspections, and seek pre-production samples approval from our customers. Our personnel monitors all items as they move thru the process, looking for imperfections and ways to improve results.

Over 21 Years of Experience

Our experience has helped our track record and reputation as the best in the business at achieving fast lead times without sacrificing quality. Our engineering and manufacturing capabilities are unparalled. Working with diverse clients and industries gives us the edge over our competitors.

Impeccable Customer Service

Our Project Management group is responsible for every aspect of a project the minute production starts. They provide all pertinent information related to the project to our customers, and can answer any questions regarding progress of production and anticipated finish dates. We know how important it is to have a single knowledgable point of contact, and our team shows it with their performance.

Custom Assembly & Packouts

Falcon assembles, packs and ships a wide variety of projects varying from the simplest of displays to more sophisticated units. This includes assembly of LCD’s, MP3 Players, LED Lighting, etc. We pride ourselves on being able to tackle projects big and small, and being a ONE STOP SHOP for all of our clients’ needs. We offer turn-key solutions and service to our customers allowing their products to be shipped directly from our facility.

ABOUT US

A Full Service Precision Sheet Metal Fabricator Specializing In Quality Custom POP Production. We Are An Industry Leader & Strategic Partner!

Founded in 1995, Falcon has assembled, packed and shipped a wide variety of projects varying from the simplest of displays to more sophisticated units requiring assembly of LCD’s, MP3 Players, LED Lighting etc. Falcon Industries has been serving the POP Industry among others for over nineteen years. From the beginning, Falcon has and continues to deliver great quality, competitive pricing and lead-times that consistently outperform our competitors.  We take pride in establishing great relationships with our customers, anticipating their needs and delivering quality products on time and within budget.

We are a full service precision sheet metal fabricator specializing in quality custom POP production.  Falcon has the ability to handle projects large and small with great quality at unmatched lead-times in the industry.  Our experienced engineering staff has the ability guide you through the process and take projects from concept to production. Falcon has assembled, packed and shipped a wide variety of projects varying from the simplest of displays to more sophisticated units requiring assembly of LCD’s, MP3 Players, LED Lighting etc. 

At Falcon we participate in the early stages of projects in order to design in cost savings and to stream line the manufacturing process. Together with our state of the art equipment, knowledgeable and dedicated work force, we continue to help our customers deliver the best product to their customers. 

We pride ourselves on being able to tackle projects big and small, and being a one stop shop for all of our customers’ needs. With in-house powder coating and assembly we offer turn-key service to our customers allowing their products to be shipped direct from our 61,539 ft facility.

Our reputation is our best asset, one that continues to propel us forward with new relationships and great opportunities. Our quality work and our clients are our best spokesmen. On behalf of the Falcon team, we thank you for choosing to do business with us.

Falcon Industries Building

OUR SKILLS INCLUDE

  • Design
  • CNC Punching
  • Laser Cutting
  • Machining
  • Forming
  • Stamping
  • Wire
  • Tubing
  • Welding
  • Assembly
  • Powder Coating
  • Shipping

OUR WORK INCLUDES

  • Counter top Displays
  • Floor Stands
  • Electronic assemblies
  • Store fixtures
  • Store environment
  • End caps

 

 

Our Work.

We create products and offer services that transform brands.

All
Beauty 2
Electronics 2
Fitness 5
Healthcare 1
POP Display 1
Retail Display 2
  • Forever Forward
  • Derek Lam
  • Health & Fitness
  • Retail Display
  • Puma Shelving 2
  • Puma Shelving 1
  • Sharp Products Display
  • Puma Retail Display
  • Men's Grooming
  • Sephora Retail Display
  • Mannington Hardwoods
  • Garmin
 

 

 

What we do.

We use our expertise to showcase your products.

Engineering

Our staff is trained in the use of SolidWorks, SMP and Autocad. Our 21 years of experience in the business allows us to able to work from complete solid models to simple sketches. Our superior engineering abilties allow us to develop a prototype in 2-5 days with production time averaging 3 weeks.

Manufacturing

Our state of the art equipment can handle orders from single items into the thousands. Our process can start with simple shearing operations to laser cutting and NC punching. We brake Form, Roll Form, Weld (Tig/Mig), Spotweld, Grind and Powder paint in house. We work with diverse types of materials ranging from tubing, wire, sheet-metal, aluminum and some Stainless steel.

Quality Custom Finishes

With our own in-house powder coating line we are able to control the high level finishes our customers have come to expect. Imagination is the only limiting factor to the array of colors we can provide. Our finishes range from matte, textured to high gloss and can be proudly seen in a wide variety of displays ranging from home goods to high end cosmetics.

Impeccable Service

We've modeled our communications process to mirror our customer's. Our Project Management group is responsible for every aspect of a project the minute production starts. They provide all pertinent information related to the project to our customers and can answer any questions regarding progress of production and anticipated finish dates.

OUR FACILTY

ENGINEERING

  • Five engineering stations
  • CNC AutoCAD, SolidWorks and SMP software

 

MANUFACTURING

  • Four Mazak NTX 48 lasers
  • Ten foot ¼ thick Accurshear shear
  • Three Nisshinbo 1250/30 turret presses
  • Six Bliss 45-ton OBI punch presses
  • Two 15 ton punch presses
  • Three Cincinnati ten foot 135 ton press brakes with Hurco gauging
  • Three Cincinnati twelve foot 135 ton press brakes with Hurco gauging
  • Two eight foot 90 ton press brakes with Hurco gauging
  • Five Cincinnati eight foot 135 ton press brakes with Hurco gauging
  • Two six foot 60 ton press brakes
  • One Unitool press
  • Two 150 KVA press type spot welders
  • Six 75 KVA press type spot welder
  • Eight head wire grid spot welder
  • Two 50 KVA rocker arm spot welders
  • 35 KVA spot welding gun
  • 150 KVA multi head spot welder

 

  • Ten Miller 250A MIG welders
  • Six Miller 250A TIG welders
  • Large assortment of Unitool tooling
  • Various die sets for piercing holes in tubing
  • 30 ton Hydraulic press
  • Time Saver
  • CNC Power Roller
  • Three Cold Saws
  • Pines Tube Bender
  • Wire cutting and bending equipment
  • Various finishing equipment
  • Machine shop equipment: drills, lathe, milling machine and grinders
  • Conveyorized Powder Coat Finishing line with automatic reciprocating guns
  • Batch Powder Booth and Oven
  • Haeger automatic Pemserter
  • Manual style Pemserter
  • Building – 70,000 square feet with six loading docks

Find out how Falcon Industries can be a valuable partner to your organization!

Get in Touch

 

Let's work together.

CONTACT US TODAY!

371 Campus Drive
Somerset NJ 08873
(732) 563-9889

info@falcon-industries.com

A Full Service Precision Sheet Metal Fabricator Specializing In Quality Custom POP Production

Get in Touch